🌬️ Filter Inputs

Width × height of filter bank in ft²

📊 Results

Clean ΔP (in. w.c.)
Dirty ΔP (in. w.c.)
Face Velocity (FPM)
Design ΔP (in. w.c.)

📚 MERV Rating Reference

MERVClean ΔPDirty ΔPApplication
MERV 1–40.05"0.12"Residential, pre-filter only
MERV 80.10"0.25"Commercial pre-filter, pleated
MERV 110.18"0.40"Allergy, schools, light commercial
MERV 130.25"0.55"ASHRAE 170 healthcare, offices
MERV 140.30"0.70"High-end commercial, hospitals
MERV 160.50"1.10"Labs, cleanrooms, near-HEPA
HEPA (MERV 17+)0.80"2.00"OR, cleanroom, pharmaceutical
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About This Calculator

This filter pressure drop estimator turns a MERV rating, airflow, and filter bank area into the clean, dirty, and design pressure drop across an air filter, plus the face velocity. Enter the airflow in CFM, the face area of one filter in square feet, and how many filters sit in parallel; the tool spreads the airflow over the total area to find face velocity, then scales the filter's rated pressure drop to that velocity.

Filter pressure drop is a real chunk of the fan's external static pressure, and it grows as the media loads with dust. Sizing the bank for a sensible face velocity keeps that penalty low, extends time between change-outs, and avoids oversizing the fan. Use the dirty pressure drop for fan selection so the system still delivers airflow at the end of the filter's life.

Formula & Method

Face velocityV (fpm) = Q (CFM) ÷ (Afilter × N)
Velocity scalingr = (V ÷ 500)1.8
Clean ΔPΔPclean = ΔPclean,rated · r
Dirty ΔPΔPdirty = ΔPdirty,rated · r
Design ΔPΔPdesign = (ΔPclean + ΔPdirty) ÷ 2

The face area A times the filter count N gives the total free area the air passes through, and airflow divided by that area is the face velocity. The rated clean and dirty pressure drops are tabulated at a 500 fpm nominal face velocity; the tool corrects them to the actual velocity using the exponent 1.8, because filter pressure drop rises roughly as velocity raised to the 1.8 power rather than linearly. The design value is the simple average of clean and dirty. Rated ΔP values and MERV bands follow standard ASHRAE / ASHRAE 52.2 MERV practice; confirm against the manufacturer's submittal for a final design.

Frequently Asked Questions

What face velocity should an air filter be sized for?
Most commercial pleated and box filters are designed around a nominal 500 fpm face velocity, and a target range of about 300 to 500 fpm is good practice. Lower face velocity means lower pressure drop, longer filter life, and better particle capture, but it requires more filter face area. This calculator flags any face velocity above 500 fpm so you can add filters or enlarge the bank.
Should I use clean or dirty pressure drop to size the fan?
Size the fan and external static pressure budget on the dirty (loaded) pressure drop, because that is the worst case the fan must overcome just before the filter is changed. The clean pressure drop is the starting point at installation. The tool also reports a design ΔP, which is the average of clean and dirty, useful for estimating typical operating energy over the filter's service life.
How does pressure drop change with airflow?
Filter pressure drop rises faster than airflow. This tool scales the rated clean and dirty values by the velocity ratio raised to the 1.8 power relative to the 500 fpm nominal point, so doubling the face velocity roughly triples the pressure drop. That is why oversizing the filter face area pays back quickly in lower fan energy.
Why does a higher MERV rating cost more static pressure?
Higher-MERV media uses finer, denser fibers to capture smaller particles, which restricts airflow more and raises pressure drop at the same face velocity. A MERV 8 pre-filter starts near 0.10 in.w.c. clean while a MERV 16 near-HEPA filter starts near 0.50 in.w.c. Selecting the lowest MERV that meets the indoor-air-quality requirement keeps fan energy down, per standard ASHRAE / ASHRAE 52.2 MERV practice.

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Results are design estimates for preliminary sizing. Verify final designs against applicable codes and standards — engineering judgment and a licensed professional engineer’s review are required.